Hey, maybe we've got you back on the horse! :2thumbsup:
If you really want to tweak, you should get a Behringer DCX2496 and an extra amp. You may already have the amp. You can always sell the DCX2496 after if you don't want to keep it.
I got a pretty nice sounding rig going with the 604-8K and the DCX crossover. No lack of bass, not shouty. Good imaging. Those drivers should be close enough to your 604-8H to be no problem. My crossover points were 1160Hz on the woofer, 1530Hz on the horn. 3rd order butterworth. Some shelving EQ on the woofer and the horn. 28mm delay on the woofer.
With the DCX2496 you can tweak to your heart's content and we could even help. Once you get what you like, a passive crossover could be built. I feel for your crossover guy. Doing it long distance like that is super hard.
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